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Subfloors
should always be prepared for carpet installation. Below are some
suggestions for treating the subfloors prior to installation.
CONCRETE:
Concrete should be cleaned and dried. Concrete should be free of
paint, dirt, grease, oil, previous sealers, adhesive removers, and
other contaminants. This is especially crucial if installing using
an adhesive, as dirty concrete could interfere with the bonding
of the new sealer. Whenever a powdery or porous surface is encountered,
a primer compatible with the adhesive should be used to provide
a suitable surface for new sealer.
Concrete
floors should be tested to determine their moisture emission rate.
A test kit containing anhydrous calcium chloride should be purchased
to prevent future problems.
WOOD:
Subfloors made of wood should have a minimum of 18 inches of air
space underneath with cross ventilation prior to carpet installation.
Wood should be free of dirt, grease, oil, wax, adhesive removers
and other contaminants, as they may interfere with the sealer bonding.
Wood joints should also be filled and new and/or sanded floors should
be coated with an appropriate primer. Glossy surfaces should always
be roughened prior to installation.
If
a wood surface is painted, perform a test prior to carpet installation.
Glue down a 2-foot square of carpeting. If after 72 hours the bond
is strong and the paint does not pull up the carpet, it is generally
considered safe to proceed with carpet installation. Be sure to
check any carpet warranties, as installation over the painted subfloor
may void them.
NOTE:
Wood that has been chemically treated for reasons such as flame
retardancy and the ability to withstand outdoor exposure might result
in unsuccessful installations. Sealers and adhesives may eventually
fall prey to chemical degradation when applied to such surfaces.
Warranties may be voided as well. Check with the manufacturer.
RESILIENT FLOOR COVERINGS:
Never glue carpet directly onto existing sheet vinyl or vinyl tile,
laminate, and rubber flooring products. These materials may contain
vinyl plasticizers, which could transfer to the carpet adhesive
and loosen the bond.
Applying
adhesive over vinyl composition tile (VCT) is acceptable as long
as waxes, sealers, floor finishes, adhesive removers, and other
contaminants have been removed.
WARNING: CARPET INSTALLATION OVER A SUBFLOOR CAN TRAP MOISTURE,
RESULTING IN WIDESPREAD FAILURE OF THE ADHESIVE EVEN IF THE SUBFLOOR
HAD NVER PREVIOUSLY SHOWN ANY SIGNS OF MOISTURE. PLEASE NOTE THAT
PRIMERS CANNOT OVERCOME MOISTURE CONDITIONS AND MUST NOT BE USED
FOR THAT PURPOSE.
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